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On-demand dust and fume collection for education.

Reduce operating costs, support required airflow, and create a quieter environment for instruction in woodworking labs, welding schools, fabrication studios, and makerspaces.

Ecogate matches workshop ventilation to actual workstation demand. The system directs airflow to active work areas, adjusts fan speed as demand changes, and helps a properly designed, installed, and calibrated system maintain required minimum transport velocities.

Project results depend on the fan, ductwork, schedule, utilization, electricity rate, make-up air, and installed configuration.

Nova Labs educational makerspace woodshop equipped with an Ecogate-controlled dust collection system
Classroom demand active
~66%Average fan electricity savings across applicable Ecogate installations
25+ yearsOn-demand industrial ventilation experience
Real demandAirflow follows active workstations instead of every available station

A classroom does not operate at full production all day.

Students move between demonstrations, setup, active work, cleanup, and discussion. Ecogate responds to that changing pattern instead of treating every machine or booth as continuously active.

Five coordinated layers. One continuously updated airflow requirement.

Ecogate is more than a VFD or a set of automatic gates. The sensing, airflow control, calculation, fan regulation, and reporting layers work together.

01
Workstation activity sensor detecting when collection is required

Detect demand

Activity sensors or operator controls identify when a workstation requires ventilation.

Explore activity sensors
02
Ecogate Smart Gate directing airflow to a workstation

Direct airflow

The corresponding automatic gate opens. Smart Gates can also measure pressure, velocity, and air volume.

Explore automatic gates
03
The greenBOX controller calculating required system airflow

Calculate requirements

The greenBOX continuously calculates active workstation demand and the configured minimum transport velocity.

Explore the greenBOX
04
Power Master VFD regulating dust collection fan speed

Adjust fan speed

The Power Master VFD matches fan speed to the calculated requirement within the engineered operating range.

Explore Power Master VFD
05
Ecogate Analytics dashboard documenting system performance

Document performance

Analytics can make fan power, airflow, pressure, utilization, events, and calculated savings available for review.

Explore Ecogate Analytics

One system can serve the priorities of the entire campus.

Facilities, instructors, engineers, finance teams, and sustainability leaders see different parts of the same opportunity.

~66%

Lower fan electricity use

Across applicable installations, Ecogate customers average about 66% savings in dust collection fan electricity. Every school requires a project-specific estimate.

Right-size

Avoid an unexamined 100% assumption

New systems can be evaluated around realistic peak demand, required transport velocities, pressure losses, and future growth. Right-sizing means engineering for verified requirements, not undersizing.

Quieter

Make room for instruction

When demand falls, lower air volume and fan speed can reduce mechanical noise during demonstrations, reviews, and conversations.

Less air

Reduce conditioned make-up-air demand

Reducing unnecessary exhaust volume may reduce the energy required to heat or cool replacement air, depending on the building and ventilation design.

Visible

Understand how the shop operates

System data can document fan energy use, support maintenance, reveal workstation utilization, and inform future equipment decisions.

Flexible

Adapt as programs change

Workstation moves and additions can be accommodated when the system is reviewed, configured, and recalibrated for the new conditions.

Nova Labs built for affordability, approval, and growth.

Nova Labs dust collection installation with Ecogate controls

“Once we established the criteria, Ecogate was a no-brainer.”

Bradley Matthews, Project Manager, Lead Installer, and Board Member, Nova Labs

Nova Labs needed an engineered dust collection system for a larger nonprofit makerspace. The jurisdiction required stamped plans, while turnkey proposals approached $1 million.

Ecogate engineered the system around realistic simultaneous use and required conveying velocities, reducing the proposed main duct from 24 inches to 14 inches. Ecogate also provided stamped drawings and participated in discussions with city reviewers.

24 in
100% open assumption
Right-sized
14 in
Engineered project design
~$150KTotal volunteer-led project cost
~$1MTurnkey alternative quoted for this scope
~10,000Volunteer installation hours
15–20Additional gates planned

The cost and duct comparison is specific to Nova Labs and reflects its scope, extensive volunteer labor, and self-installation model. It is not a universal project price.

Read the Nova Labs case study

Proven across different learning environments.

Each project demonstrates a different reason to use on-demand control: energy, wide-ranging demand, instructional noise, or long-term operation.

Portland Community College welding booths with Ecogate fume extraction
75 booths

Cascading fan control for a wide demand range

Compared with the conventional system evaluated for the project, documented fan electricity savings were 96% with one active booth, 85% with 10, 72% with 20, and 61% with 30.

The system also connects with Honeywell Tridium building automation for monitoring and make-up-air adjustment.

See the project
Madison Area Technical College cabinetmaking lab
~80% fewer kWh

36 cabinetmaking workstations

A 75 HP Power Master VFD adjusts fan speed to real-time demand. Utilization reporting also supports maintenance decisions and Lean Manufacturing discussions.

“The machine utilization report is really cool. It can inform decisions such as where to focus preventative maintenance.”
See the project
SCI-Arc academic fabrication shop with Ecogate dust collection
1–2 active

Airflow for the machines students are using

Students commonly use only one or two of approximately 15 machines during class. Ecogate redirects airflow and regulates the 30 HP fan as demand changes.

“The Ecogate system has improved our overall ability to mitigate the dust created in our busy academic environment while reducing mechanical noise to better allow instruction.”
See the project
NYU Steinhardt mixed-use sculpture shop
Since 2006

On-demand collection in a mixed-use sculpture shop

NYU Steinhardt's shop includes woodworking, metalworking, welding, sanding, and other fabrication equipment. Ecogate provides collection when machines are active and automatically shuts down the collection system when no connected workstation requires it.

See the project

A practical path for a new facility or an existing shop.

The first engineering questions are different, but both paths start with actual equipment, airflow, operating schedules, and future plans.

Planning a new workshop

Bringing Ecogate into the project early can help the design team evaluate simultaneous use before collector, fan, duct, make-up-air, and control decisions are fixed.

  • Demand and equipment review
  • Collector, fan, duct, and airflow analysis
  • Project-specific drawings when included
  • Savings and incentive documentation
  • Future expansion planning

Upgrading an existing system

Many existing systems can be upgraded with Ecogate controls, automatic gates, sensors, and variable-speed fan control after an engineering review confirms suitability.

  • Fan, motor, and collector assessment
  • Duct velocity and pressure-loss review
  • Existing infrastructure reuse where suitable
  • Upgrade scope and savings estimate
  • Configuration and recalibration planning
01Review

Equipment, plans, schedules, utilities, and project goals.

02Engineer

Airflow requirements, system scope, controls, and economics.

03Install

Customer, contractor, dealer, or Ecogate-supported installation.

04Commission

Verify gate operation, fan response, airflow settings, and training.

Smaller systems are often customer-installed with documentation and training. Larger Smart Systems generally benefit from Ecogate or dealer installation and commissioning support.

Questions schools and project teams ask.

These answers define where Ecogate fits, what engineering must verify, and what information helps start a useful review.

What types of educational facilities can use Ecogate?

Ecogate can control dust, fume, or mist collection in woodworking and cabinetmaking labs, welding schools, metalworking shops, architecture and fabrication studios, sculpture shops, technical education centers, and makerspaces. Every application requires engineering appropriate to its materials, equipment, hoods, ductwork, collector, and operating requirements.

Can Ecogate upgrade an existing school dust collection system?

Often, yes. Ecogate can be added to many existing systems if the fan, motor, collector, ductwork, and overall condition are suitable. An engineering review determines what can remain, what should change, and the expected savings opportunity.

How much electricity can a school save?

A useful preliminary benchmark is Ecogate's average reduction of about 66% in dust collection fan electricity across applicable installations. Actual savings depend on fan horsepower, schedules, operating hours, simultaneous use, electricity rates, duct condition, and make-up air. Madison Area Technical College reports approximately 80% fewer kWh than a conventional system serving its 36 workstations.

How can the fan slow down without allowing material to settle?

Ecogate does not simply close gates and reduce fan speed. The greenBOX calculates the air volume required by active workstations and the configured minimum transport velocity. When necessary, it opens additional gates at selected inactive workstations or within duct zones so the system maintains required airflow while avoiding unnecessary excess volume.

Does Ecogate make a facility NFPA 660 compliant?

Ecogate is the airflow-control layer within a complete system. In a properly designed, installed, and calibrated system, Ecogate is designed to fulfill the relevant NFPA 660 control-system requirement by maintaining required minimum transport velocities as gates operate. Full facility compliance includes broader design, hazard analysis, protection, installation, housekeeping, procedures, and AHJ requirements.

Can Ecogate help with stamped drawings and code review?

Project-specific engineering and stamped drawings are available when required. Ecogate can participate in technical discussions with project engineers, building officials, fire marshals, and other reviewers. Final requirements and approval remain with the project's design professionals and Authority Having Jurisdiction.

Can campus staff or local contractors install the system?

Installation options depend on system size and available expertise. Smaller systems are often installed by customers using Ecogate manuals, videos, and training. Larger systems generally benefit from Ecogate or dealer support for installation, commissioning, measurement, setup, and calibration. Licensed contractors should perform work where required.

Can Ecogate connect to building automation?

Integration is available for suitable projects. Portland Community College's system connects to Honeywell Tridium building automation for monitoring, energy evaluation, measured exhaust air volume, and make-up-air adjustment. Integration scope and data points should be defined during engineering.

What information should we prepare?

Useful starting information includes a floor plan, workstation list, duct diameters, collector and fan information, motor horsepower and voltage, schedule, estimated simultaneous use, utility rate, make-up-air details, planned additions, and known permitting or code requirements.

Build ventilation around the way your program actually operates.

Share your equipment list, collector information, class schedule, and project plans. Ecogate can review the system and identify the most useful next step.

  • New school, university, or makerspace facility
  • Existing dust or fume collection upgrade
  • Woodworking, welding, metalworking, fabrication, or mixed-use shop
  • Right-sizing, savings, code, or expansion review

No universal savings or project-cost assumptions. Recommendations are based on your facility, equipment, operating pattern, and engineering requirements.

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