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MASTER SLR System

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MASTER SLR System

The Ecogate MASTER System is our best, most sophisticated system, based on an industrial PC with a color touch screen, remote access via internet, advanced monitoring of each connected gate, and digital communication with the variable speed drive (the Power MASTER unit). Our DataMining software allows system monitoring and evaluation of energy savings through a Windows PC.

Function description: when a machine is turned on, a sensor signals the greenBOX ® MASTER controller to open the appropriate gate. When the machine stops, the gate closes. The greenBOX ® MASTER monitors the usage of all machines in your shop and, through the Power MASTER unit continually optimizes the amount of power supplied to the collector fan. The system is programmed to maintain proper airflow through the duct system to avoid sawdust settling.

The greenBOX MASTER control unit pictured on the left controls all motorized gates, receives signals about station activity and controls the variable speed drive.

It is easy to evaluate your system, simply download our survey form, complete it and email or fax it back to Ecogate. We will then use our evaluation software with the data you have provided to calculate potential electricity savings, system cost, return investment, and more. This service is free.

Remote Access

All systems can be managed from one location via the Internet and/or local LAN. Strict Corporate Security Compliance remote access is built in (using LogMeIn technology; 256 bit encrypted) for system remote setup, testing, monitoring, updating, and data mining.

How many gates and fans can be controlled?

Up to the 100 gates (up to 200 with expanded model) can be connected and up to four variable speed drives (four separate ventilation systems; any number of gates can be assigned to any system via software. The gates use central 24V DC power supply from the greenBOX MASTER SRLT control unit (uses the same cables for communication) with battery backup.

System Features

  • When a machine is turned on, a sensor signals the greenBOX® controller to open the appropriate gate. When the machine stops, the gate closes. The greenBOX® MASTER monitors the usage of all machines in your shop and, through the Power MASTERT unit continually optimizes the amount of power supplied to the collector fan. The system is programmed to keep a certain percentage of gates open to maintain proper airflow through the system
  • Updateable software, Data collection onto a CompactFlash card
  • System Auto-start /Auto-stop (when no machines are running/operator starts the first machine)
  • Fan on delay and fan off-delay are programmable
  • Use touch screen for system setup, monitoring, service; remote access via Ethernet LAN
  • Password protected; Strict Corporate Security Compliance remote access (LogMeIn technology)
  • Fan start current reduction by using S-curve ramp
  • System maintains minimal air-flow in up to three separate zones (better system balancing)
  • One keyed switch to select AUTOMATIC or MANUAL (3 contactor bypass) mode
  • Interlock feature (if the transport fan is not running, the system stops automatically)
  • "System Run" output for spark detection systems
  • Static pressure compensation for each workstation/gate is programmable
  • "Negative pressure too high" safety feature; "All gates open in stop mode" safety feature
  • Ecogate DataMining software (savings evaluation, workstation activity reports, firmware update, warnings & errors, service requests, plant efficiency evaluation, consumption, and more)
  • MODBUS serial line communication between the inverter and the computer (fan motor power in kW, current to the motor, voltage, last error dump values, and more)
  • Statistical functions (average # of running workstations, average power, average electricity savings)
  • History of errors and warnings accessible from the touch screen
  • Warning for gates which are not operating correctly
  • Cleaning cycle is programmable zone by zone or for the whole system at once
  • Automated setup of the variable speed drive via the greenBOX computer (much easier and time saving setup, prevention of programming errors)
  • Status indicators is built-in (green, orange and red LED indicators + acoustic beeper), external lamps 24V DC max. can be connected externally

Cable Length Is Significantly Reduced

Compared to the old installation cable length is significantly reduced.

Old Cabling System:
New Cabling System:

 

         

The Power MASTER unit

Existing System

In case your plant has expanded and you are left with an undersize dust collector, the MASTER System can improve system performance, without the expense of making your system bigger.

New System

Your new dust collector can be designed 40% smaller than the standard design, or you can use conventional design size and this allows 40% expansion later.

Download a greenBOX ® MASTER brochure

Download a Power MASTER brochure

Contact Us | ©1998-2008 Ecogate, Inc. All rights reserved. US Pat. No. 6,012,199, 7,146,677, other patents pending. Ecogate, Ecogate logo and greenBOX are registered trademarks of Ecogate, Inc. Specification are subject to change without prior notice.| Designed and coded by Marek Litomisky and Krystof Litomisky.